Feasibility study of NaOH regeneration in acid gas removal unit using membrane electrolysis

The world's energy demand is increasing with the development of human civilization. Due to limited energy resource, after 2020 fossil fuels thus is predicted will be replaced by renewable resources. Taking an example, one of the potential renewable energy to be considered is biogas, as its high content of methane, which can be produced via the fermentation process of the organic compounds under controlled anaerobic environment by utilizing the methanogen bacteria. However, prior the further use, this biogas must be purified from its impurities contents, i.e. acid gas of CO₂ and H₂S, up to 4% and 16 ppmv, respectively, in the acid gas removal unit. This such of purification efforts, will significantly increase the higher heating value of biogas, approximately from 600 to 900 Btu/Scf. During the purification process in this acid gas removal unit, NaOH solution is used as a liquid absorbent to reduce those acid gases content, in which the by-product of alkali salt (brine) was produced as waste. Here we report the feasibility study of the NaOH regeneration process in acid gas removal unit via membrane electrolysis technology, in which both the technical and economic aspects are taken account. To be precise in procedure, the anode semi-cell was filled with the brine solution, while the cathode semi-cell was filled with demineralized water, and those electrodes were separated by the cation exchange membrane. Furthermore, the applied potential was varied ranging from 5, 10, 15 and to 20 V, while the concentration of KCl electrolyte solutions were varied ranging from 0.01, 0.05, 0.1, and to 0.03 M. This study was conducted under controlled temperatures of 30 and 50 °C. Here we found that the % sodium recovery was increased along with the applied potential, temperature, and the decrease in KCl electrolyte concentration. We found that the best results, by means of the highest % sodium recovery, i.e. 97.26 %, was achieved under the experimental condition of temperature at 30 °C, applied potential at 15 V, and KCl electrolyte concentration at 0.01 M. At such electrolysis condition, the energy efficiency was calculated to be 0,009 M-NaOH/Wh, or was equal to operating cost at $0.04/kg-NaOH.